Chinese Journal of Electrical Engineering ›› 2016, Vol. 2 ›› Issue (2): 58-66.

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DC Signal Injection-Based Thermal Protection for Stator Winding of AC Machines

Pinjia Zhang1, Thomas G. Habetler2   

  1. 1. Department of Electrical Engineering, Tsinghua University, Beijing, China
    2. Department of Electrical Engineering, Georgia Institute of Technology, Atlanta, GA,USA
  • Published:2019-11-01
  • Contact: Email: pinjia.zhang@mail.tsinghua.edu.cn.
  • About author:Pinjia Zhang received the B. Eng. degree in electrical engineering from Tsinghua University, Beijing, China, in 2006, and the Master’s and Ph.D. degrees in electrical engineering from the Georgia Institute of Technology, Atlanta, in 2009 and 2010, respectively. From May 2010 to Oct 2015, he was with the Electrical Machines Laboratory, GE Global Research Center, Niskayuna, NY. Since Oct 2015, he has been with the department of electrical engineering, Tsinghua University, Beijing, China, as an associate professor. His research interests include electric machine design, protection and diagnostics, motor control and motor system integration. He has published over 40 papers in refereed journals and international conference proceedings and he has over 20 patent filings in US and world-wide. He is the recipient of three best paper awards in the area of electric machines. Thomas G. Habetler received the B.S.E.E. and M.S. degrees in electrical engineering from Marquette University, Milwaukee, WI, USA, in 1981 and 1984, respectively, and the Ph.D. degree from the University of Wisconsin Madison, Madison, WI, USA, in 1989. Since 1989, he has been with the Georgia Institute of Technology, Atlanta, GA, USA, where he is currently a Professor of electrical engineering. His research interests include electric machine protection and condition monitoring, switching converter technology, and drives.

Abstract: AC motors are the main workhorses in process industries. Their malfunction may not only lead to repair or replacement of the motor, but also cause significant financial losses due to unexpected process downtime. Reliable thermal protection of AC motors is crucial for reducing the motor failure rate and prolonging a motor’s lifetime. In this paper, conventional thermal protection devices and state-of-the-art thermal protection techniques are reviewed with their advantages and limitations discussed. The general trend is to develop a series of active motor thermal protection methods as a low-cost alternative approach to the traditional passive and sensor-based methods. These active thermal protection methods monitor the average stator and rotor temperature via motor parameter estimation. In this paper, an overview of the active thermal protection techniques for line-started, soft-starter-connected and inverter-fed AC motors is presented and advantages and drawbacks discussed. The active thermal protection techniques are capable of providing accurate, and non-invasive thermal protection of AC motors.

Key words: AC motor, inverter, starter, stator resistance, stator temperature, temperature estimation, thermal protection